The Challenge: Undetected Anomalies
Despite investments in ERP, MES, SCADA, QC, and IoT platforms, manufacturers continue to experience operational disruption caused by subtle, early-stage deviations that go undetected.
These deviations are not isolated failures. They emerge gradually across systems and processes, surfacing only after quality, throughput, or service levels are impacted.
Production performance
Unexpected dips or spikes in throughput, cycle time, yield, or WIP flow.
Quality trends
Slow drifts in material parameters, lab results, or defect ratios.
Process parameters
Variations in temperature, flow, batch profiles, operator inputs, or recipe settings.
Inventory and supply chain signals
Unusual consumption patterns, replenishment delays, and demand fluctuations.
AI-Powered Anomaly Detection
TruMetric's Signal Guard can identify abnormal patterns long before they cause disruptions. By learning from historical data across every product, production line, and operating condition, the solution continuously analyzes live data streams from ERP, MES, SCADA, IoT, and QC systems.
It detects unusual deviations in process performance, quality benchmarks, material flows, and supply chain signals, assigning context and severity scores to each event. Moreover, it recommends corrective actions in real time and automatically adapts as recipes, product mixes, and workflows evolve. This ensures continuous reliability and efficiency across operations.
What Signal Guard Delivers
Adaptive Pattern Learning Across Operations
Learns baseline behavior for each product, line, and operating condition, improving detection accuracy and supporting stable, predictable production performance.
Continuous Analysis of Live Operational Data
Monitors ERP, MES, SCADA, IoT, and QC data streams in real time, improving first-pass quality and reducing scrap, rework, and waste.
Early Detection of Cross-Domain Deviations
Identifies emerging issues across processes, quality, materials, and supply signals, reducing downstream disruption and service risk.
Contextualized Alerts with Severity and Guidance
Provides impact-aware insights, severity scoring, and recommended actions, enabling faster root-cause analysis and fewer reactive escalations.
The Impact on Your Business
Improved first-pass quality
Reduced scrap, rework, and waste
Stable, predictable production performance
Better material planning and inventory accuracy
Higher on-time delivery and service levels
Faster root-cause analysis
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