The Challenge: Inventory Blind Spots
Manufacturers are under constant pressure to balance working capital efficiency with uninterrupted production. Yet inventory data is fragmented across systems, delayed by manual processes, and disconnected from production reality.
This results in unpredictable production flow, frequent firefighting, and excess capital tied up in materials.
Real-time material visibility
Limited insight into raw materials, work-in-progress, and finished goods across plants and warehouses.
Data accuracy and latency
Delayed or inaccurate inventory data due to manual counts, disparate systems, and inconsistent processes.
Forecasting reliability
Poor demand and consumption forecasting leading to stockouts, excess inventory, and slow-moving materials.
Supplier and lead-time risk
Long lead times amplified by supplier variability and lack of early-warning signals.
AI-Enabled Inventory Intelligence
Stock Guard is a centralized, AI-driven platform that integrates plant systems, real-time signals, and historical data to automate inventory intelligence across manufacturing operations.
This solution pulls data from ERP, MES, suppliers, IoT, and historical demand, cleans and unifies it, then applies AI forecasting, risk scoring, and anomaly detection.
The result is timely stock and replenishment alerts delivered through role-based dashboards, mobile and email notifications, and workflows pushed back into ERP and MRP systems.
What Stock Guard Delivers
Real-Time Inventory Monitoring
Continuously tracks raw materials, WIP, and finished goods across locations and systems.
Predictive Inventory Risk Scoring
Identifies stockout risk, overage exposure, and slow-moving inventory before they impact operations.
AI-Based Demand and Consumption Forecasting
Aligns inventory forecasts with production schedules using live and historical consumption patterns.
Automated Alerts and Recommendations
Triggers alerts for reorder actions, supplier escalations, and production adjustments.
Variance and Anomaly Detection
Detects abnormal consumption, shrinkage, and material misalignment early.
Unified Role-Based Visibility
Provides a single dashboard for planners, production leads, and warehouse teams.
The Impact on Your Business
Reduced stockouts through predictive replenishment
Lower inventory carrying costs with data-driven right-sizing
Improved forecast accuracy using AI-driven models
Faster response to demand and production changes
Higher production continuity through proactive material readiness
Fewer emergency purchases and reduced expediting costs
Improved working capital efficiency
Stronger alignment between planning, procurement, and operations
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